In electric machines, there are two common causes of eddy currents: (1) time-varying currents in coils, and (2) motion of conductors relative to sources of magnetic field. In this post, we show how to estimate the current density arising from a time-varying magnetic field passing through a plate.
Consider as shown in the figure above a c-shaped iron core with a coil wrapped around one side. The iron core has a small air gap, into which a copper plate is inserted. If we drive a constant current through the coil, we induce a magnetic flux in the iron. The DC flux density across the air gap in our example is about 0.15 T. For a static (DC) field, the copper behaves just like air, not altering the magnetic field.
But when the current and therefore the magnetic field vary harmonically with time, an electromotive force is induced according to Faraday’s Law
where is the induced electric field, is an element of the boundary of the area through which the magnetic flux passes. We can obtain by integrating the flux density over the area according to
For our example, the flux density is nearly uniform over the area and drops off rapidly outside of , and hence is well approximated by . If varies harmonically with frequency , then the magnitude of and hence the magnitude of the EMF around any loop surrounding the area is .
The current density induced by the EMF on a circular loop of radius in a conductor is given by , where is the resistivity of the conductor. So the magnitude of the current density is approximately
Thus, for our example with =0.15 T and =(5 mm) and =1.7e-8 -m, we expect the flux density just outside the 5 mm square (at =3 mm) to be 2.8e6 A/m at 40 Hz. This agrees pretty well with the numerical results shown in the animation above, which was generated using Ansoft Maxwell from ANSYS.
This simple approximation works quite well at low frequencies. At higher frequencies, the EMF of the induced currents prevents the magnetic field from penetrating the conductor. The currents drop off rapidly with a skin depth characterized by
where is the magnetic permeability of the material. For copper at 40~Hz, we have a skin depth of about 10 mm, much larger then the 1 mm thickness of the plate in our example. We can therefore safely consider the induced current to be uniform through the thickness of the plate.