Ceramics are an important material for precision engineers. Ceramics are often used for their low coefficients of thermal expansion, high Young’s modulus, as well as other properties. The text Ceramics: Mechanical Properties, Failure Behaviour, Materials Selection by Dietrich Munz and Theo Fett (google books link, amazon.com link) is a very good reference for ceramics and for their failure in particular. The text derives formulas for lifetime (time to failure) under constant and cyclic loads. The text also provides extensive information on materials testing, statistical methods (Weibull distributions), and probability of fracture for ceramics.
One topic that is particularly interesting and well written is the section on subcritical crack growth. Subcritical crack growth (also called stress corrosion) is the growth or extension of a crack over time with stress intensity factor less than the critical stress intensity factor . This is interesting because in classic linear elastic fracture mechanics (LEFM) cracks in brittle materials are typically viewed as stable (no growth under constant load) if the the stress intensity factor is less than the the critical value . The text only briefly mentions the underlying cause of subcritical crack growth in terms of chemical bonds breaking in the neighborhood of the crack tip.
In a previous post, we built a quick model for eddy currents in a plate stationary in a time-varying magnetic field. Here we examine the induced currents and damping force that result from motion of the plate relative to the magnetic field.
In electric machines, there are two common causes of eddy currents: (1) time-varying currents in coils, and (2) motion of conductors relative to sources of magnetic field. In this post, we show how to estimate the current density arising from a time-varying magnetic field passing through a plate.
Low Reynolds number flow can be a very interesting topic. Low Reynolds number flow (Re ) is also called Stokes flow. At very low Reynolds number, the Navier-Stokes equations can be greatly simplified. Fluid mechanics at human length scales, such as swimming, is generally not very low Reynolds number. Developments in microfluidics, nanotechnology, and biomimicry has increased the frequency with which engineers encounter low Reynolds flows problems. Because humans often encounter fluids at moderate of high Reynolds numbers, our intuition can deceive us. Two of the most basic results of low Reynolds flow is that it is fully reversible and independent of time.
As a refresher, the Reynolds number is the ratio of inertial to viscous forces and is given by
where is the fluid density, is the velocity, is a characteristic length such as a diameter, and is the viscosity. The Reynolds number can also be thought of as the ratio of the momentum diffusion rate to the viscous diffusion rate. At Reynolds numbers less than approximately 2000, the flow is laminar. For Reynolds numbers greater than approximately 4000, the flow is turbulent. Continue reading Low Reynolds Number Flow→
Mechanical supports for mirrors and other optical components and substrates to maintain their initial undeformed shape is a common engineering problem. Ideally a mirror or similar substrate can be supported on three points if the mirror or substrate is stiff enough. However in many cases, the deflections are too large and more support is required. One of the earliest areas where this problem arose was for the mirrors in early telescopes. Irishman Howard Grubb came up with a novel solution by supporting the mirror on a set of levers known as a whiffletree. For a historical bio of Howard Grubb see Biographical Encyclopedia of Astronomers or the Museum Victoria (Australia) bio or a history of the Armagh Observatory and Grubb’s telescope.
High vacuum systems are becoming more common and a number of semiconductor processes already operate in high vacuum. The following references are ones that I have found useful in performing vacuum system calculations.
In this article, we compare the performance of a tuned-mass damper mounted at the end of a cantilever beam to the Lanchester damper which was shown in the previous article. The classic single-degree-of-freedom (SDOF) tuned-mass damper is sketched in the figure below. The design approach is to find the equivalent SDOF system for the cantilever beam’s mode of interest and then use the design formulas for an optimal SDOF TMD to determine the stiffness and damping of the absorber.
In this article, we show the robust and broadband performance of a Lanchester damper applied to a cantilever beam and how it achieves good performance without tuning and good performance over a number of modes, not just the primary mode.